Patented slurry-based additive manufacturing for metal sintering with superior control, safety, and versatility
📄 View Patent US 12,172,373Advanced powder metallurgy alternative for precision metal 3D printing
Advanced electrophoretic deposition using metal particle suspensions in carrier fluids, eliminating traditional powder bed limitations.
Selective laser sintering, plasma arc, ultrasonic, and electrode-based energy delivery for localized metal consolidation.
Micro-scale selective metal deposition with voxel-level control for MEMS, biomedical implants, and complex geometries.
Orientation-independent metal printing ideal for space manufacturing, in-situ repair, and zero-gravity environments.
Eliminates the need for expensive shielding gases required by conventional metal 3D printers. The carrier fluid provides complete process shielding, active or passive filtration, and desired ionic states during manufacturing, yielding more homogeneous parts with reproducible properties.
Critical advantage for pyrophoric and air-sensitive materials. Hazardous materials become passively inert when suspended in appropriate carrier fluids, eliminating extensive personal protective equipment requirements and safety concerns associated with reactive metal powders.
Sub-10 micrometer powders and nanoparticles become viable, improving detail in final components. Enables printing of unsupported enclosed voids and low-aspect ratio features impossible with conventional powder bed fusion.
Eliminates recoating delays inherent to layer-by-layer powder bed fusion, combining speed advantages of continuous methods with detail capabilities.
Unused slurry can be efficiently recovered and recycled, reducing material waste and operational costs.
Enables printing at multiple orientations, critical for microgravity environments and in-situ repair applications.
Industrial additive manufacturing solutions across aerospace, biomedical, and metallurgical sectors
Titanium and nickel alloy components for turbine blades, structural parts, and microgravity-compatible space manufacturing.
Sub-10 micrometer precision for micro-electromechanical systems, sensors, and miniaturized metal components.
Custom orthopedic implants, dental prosthetics, surgical instruments, and biocompatible tissue scaffolding.
Amorphous metal alloy production with controlled cooling rates for superior mechanical properties.
Zero-gravity metal fabrication for satellite repair, lunar habitats, and Mars colonization infrastructure.
In-situ resource utilization (ISRU) for processing raw metal ores, mining waste, and recycled metal powders.
Voltage-driven metal consolidation process
Voltage creates conductive pathways through suspended metal particles. Current increases as particles sinter together, forming consolidated metal mass through controlled energy delivery.
Complete system featuring multi-modal energy source, 3D motion control, slurry bath build chamber, material reservoir, and capture system for continuous operation and material recycling.
Real-world metal consolidation and finished components
Close-up view of metal particles after voltage-driven consolidation, demonstrating successful sintering and metallurgical bonding at the microscopic level.
Production-quality metal fastener manufactured using SlurryAM process, showcasing the technology's capability to produce functional, industry-grade components.
Whether you're exploring licensing opportunities, research collaborations, or have questions about the technology, we'd love to hear from you.
Innovation: Slurry-based 3D printing
Status: Patented Technology
Focus: Additive Manufacturing
Developer: Steven Lubbe